jiateng_ws/widgets/main_window.py

2037 lines
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Python
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import os
import sys
import logging
import json
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from datetime import datetime
from pathlib import Path
from utils.modbus_utils import ModbusUtils
from utils.modbus_monitor import get_instance as get_modbus_monitor
from utils.register_handlers import (
NGHandler,
WeightDataHandler,
LabelSignalHandler,
MachineStatusHandlers,
LoadingFeedbackHandler,
UnloadingFeedbackHandler,
Error1Handler,
Error2Handler,
Error3Handler,
UnloadingLevelHandler,
UnloadingPositionHandler
)
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# 导入PySide6
from PySide6.QtWidgets import (
QWidget, QMessageBox, QTableWidgetItem, QStackedWidget, QLabel, QMainWindow,
QTableWidget, QMenu, QComboBox, QFormLayout, QDialog, QVBoxLayout, QHBoxLayout, QPushButton,
QStatusBar, QSplitter, QFrame
)
from PySide6.QtCore import Qt, QTimer, Slot
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from PySide6.QtGui import QBrush, QColor
# 导入UI
from ui.main_window_ui import MainWindowUI
# 导入相机显示组件和设置组件
from widgets.camera_display_widget import CameraDisplayWidget
from widgets.camera_settings_widget import CameraSettingsWidget
# 导入检验配置管理器
from utils.inspection_config_manager import InspectionConfigManager
# 导入托盘类型管理器
from utils.pallet_type_manager import PalletTypeManager
# 导入串口管理
from utils.serial_manager import SerialManager
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class MainWindow(MainWindowUI):
"""主窗口"""
def __init__(self, user_id=None, user_name=None, corp_name=None, corp_id=None, position_id=None):
super().__init__()
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self.user_id = user_id
self.user_name = user_name
self.corp_name = corp_name
self.corp_id = corp_id
self.position_id = position_id
self.init_seq = {} # 初始化轴包装的序号
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# 设置窗口标题
if user_name and corp_name:
self.setWindowTitle(f"腾智微丝产线包装系统 - {user_name} ({corp_name})")
# 加载配置文件
self.config = self.load_config()
self.camera_enabled = self.config.get('camera', {}).get('enabled', False)
# 初始化检验配置管理器
self.inspection_manager = InspectionConfigManager.get_instance()
# 初始化托盘类型管理器
self.pallet_type_manager = PalletTypeManager.get_instance()
# 创建表单布局,用于添加托盘类型选择控件
self.material_form_layout = QFormLayout()
self.material_content_layout.addLayout(self.material_form_layout)
self.output_form_layout = QFormLayout()
self.output_content_layout.addLayout(self.output_form_layout)
# 只有在相机启用时创建相机显示组件
if self.camera_enabled:
# 创建相机显示组件并添加到上料区
self.camera_display = CameraDisplayWidget()
self.material_content_layout.addWidget(self.camera_display)
else:
# 在上料区添加占位标签
self.material_placeholder = QLabel("相机功能已禁用")
self.material_placeholder.setAlignment(Qt.AlignCenter)
self.material_placeholder.setStyleSheet("color: #888888; background-color: #f0f0f0;")
self.material_content_layout.addWidget(self.material_placeholder)
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# 为下料区添加占位标签,确保它保持为空
self.output_placeholder = QWidget()
self.output_placeholder.setStyleSheet("background-color: #f0f0f0;")
placeholder_layout = QVBoxLayout(self.output_placeholder)
placeholder_layout.setAlignment(Qt.AlignCenter)
# 添加标题标签
title_label = QLabel("下料区")
title_label.setAlignment(Qt.AlignCenter)
title_label.setStyleSheet("color: #888888;")
title_label.setFont(self.second_title_font)
placeholder_layout.addWidget(title_label)
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self.output_content_layout.addWidget(self.output_placeholder)
# 添加下料信息标签
self.unloading_level_label = QLabel("下料层数:--")
self.unloading_position_label = QLabel("下料位置:--")
placeholder_layout.addWidget(self.unloading_level_label)
placeholder_layout.addWidget(self.unloading_position_label)
self.unloading_level_label.setStyleSheet("color: #888888; font-weight: bold;")
self.unloading_position_label.setStyleSheet("color: #888888; font-weight: bold;")
self.unloading_level_label.setFont(self.normal_font)
self.unloading_position_label.setFont(self.normal_font)
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# 创建堆叠部件
self.stacked_widget = QStackedWidget()
self.stacked_widget.addWidget(self.central_widget) # 主页面
# 不在这里直接初始化相机设置组件
# 延迟创建保证创建的时候SettingsUI的所有控件都已经准备好
self.camera_settings = None
# 设置中央部件为堆叠部件
self.setCentralWidget(self.stacked_widget)
# 添加托盘类型选择下拉框
self.add_pallet_type_selectors()
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# 连接信号和槽
self.connect_signals()
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# 默认显示主页面
self.stacked_widget.setCurrentIndex(0)
# 配置检验列 - 使用检验配置管理器获取启用的列数和标题
self.update_inspection_columns()
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# 设置表格上下文菜单
self.process_table.setContextMenuPolicy(Qt.CustomContextMenu)
# 加载未完成的检验数据
self.load_finished_inspection_data()
# 加载已完成检验数据
self.show_pack_item()
# 创建状态处理器实例
self.machine_handlers = MachineStatusHandlers()
# 添加状态显示到状态栏
self.modbus_status_label = QLabel("Modbus: 未连接")
self.weight_label = QLabel("重量: --")
self.label_status_label = QLabel("贴标: 无贴标")
self.error_status_label = QLabel("故障: 无")
# 设置样式
self.error_status_label.setStyleSheet("color: green; font-weight: bold;")
# 添加到状态栏
self.statusBar().addPermanentWidget(self.modbus_status_label)
self.statusBar().addPermanentWidget(self.weight_label)
self.statusBar().addPermanentWidget(self.label_status_label)
self.statusBar().addPermanentWidget(self.error_status_label)
self.statusBar().addPermanentWidget(QLabel(" "))
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logging.info(f"主窗口已创建,用户: {user_name}")
# 初始化串口管理器
self.serial_manager = SerialManager()
# 注册串口数据回调函数
self.register_serial_callbacks()
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def add_pallet_type_selectors(self):
"""添加托盘类型选择下拉框"""
# 创建上料托盘类型选择下拉框
self.input_pallet_type_label = QLabel("上料托盘类型:")
self.input_pallet_type_label.setFont(self.normal_font)
self.input_pallet_type_label.setVisible(False)
self.material_form_layout.addRow(self.input_pallet_type_label)
self.input_pallet_type_combo = QComboBox()
self.input_pallet_type_combo.setFont(self.normal_font)
self.input_pallet_type_combo.setVisible(False)
self.material_form_layout.addRow("", self.input_pallet_type_combo)
# 创建下料托盘类型选择下拉框
self.output_pallet_type_label = QLabel("下料托盘类型:")
self.output_pallet_type_label.setFont(self.normal_font)
self.output_pallet_type_label.setVisible(False)
self.output_form_layout.addRow(self.output_pallet_type_label)
self.output_pallet_type_combo = QComboBox()
self.output_pallet_type_combo.setFont(self.normal_font)
self.output_pallet_type_combo.setVisible(False)
self.output_form_layout.addRow("", self.output_pallet_type_combo)
# 加载托盘类型数据
self.update_pallet_types()
def update_pallet_types(self):
"""更新托盘类型下拉框"""
# 重新加载托盘类型数据
self.pallet_type_manager.reload_pallet_types()
# 更新上料托盘类型
input_types = self.pallet_type_manager.get_pallet_types_by_operation("input")
self.input_pallet_type_combo.clear()
for pallet_type in input_types:
self.input_pallet_type_combo.addItem(pallet_type['type_name'], pallet_type['id'])
# 更新下料托盘类型
output_types = self.pallet_type_manager.get_pallet_types_by_operation("output")
self.output_pallet_type_combo.clear()
for pallet_type in output_types:
self.output_pallet_type_combo.addItem(pallet_type['type_name'], pallet_type['id'])
def load_config(self):
"""加载配置文件"""
config_path = os.path.join(os.path.dirname(os.path.dirname(__file__)), "config", "app_config.json")
try:
with open(config_path, 'r', encoding='utf-8') as f:
config = json.load(f)
logging.info(f"已加载配置文件: {config_path}")
return config
except Exception as e:
logging.error(f"加载配置文件失败: {e}")
return {}
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def connect_signals(self):
"""连接信号槽"""
# 连接微丝产线表格单元格变更信号槽
self.process_table.cellChanged.connect(self.handle_inspection_cell_changed)
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# 连接菜单动作
self.main_action.triggered.connect(self.show_main_page)
self.settings_action.triggered.connect(self.show_settings_page)
# 工程号输入框回车事件
self.order_edit.returnPressed.connect(self.handle_order_enter)
# 托盘号输入框回车和切换事件,触发未加载数据查询
# QComboBox没有returnPressed信号只有currentTextChanged和activated信号
self.tray_edit.currentTextChanged.connect(self.load_finished_inspection_data)
self.tray_edit.activated.connect(self.load_finished_inspection_data) # 当用户选择一项时触发
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# 连接按钮事件
self.input_button.clicked.connect(self.handle_input)
self.output_button.clicked.connect(self.handle_output)
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self.start_button.clicked.connect(self.handle_start)
self.stop_button.clicked.connect(self.handle_stop)
# 设置表格上下文菜单
self.process_table.setContextMenuPolicy(Qt.CustomContextMenu)
self.process_table.customContextMenuRequested.connect(self.show_table_context_menu)
# 只有在相机启用时连接相机信号
if self.camera_enabled and hasattr(self, 'camera_display'):
self.camera_display.signal_camera_status.connect(self.handle_camera_status)
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def update_inspection_columns(self):
"""更新检验列配置 - 使用检验配置管理器获取启用的列数和标题"""
try:
# 获取已启用的检验配置
enabled_configs = self.inspection_manager.get_enabled_configs()
# 获取启用的列数
column_count = len(enabled_configs)
if column_count == 0:
# 如果没有启用的列,至少显示一列
column_count = 1
headers = ["检验项"]
else:
# 如果有启用的列,使用配置的标题
headers = [config['display_name'] for config in enabled_configs]
# 设置检验列
self.set_inspection_columns(column_count, headers)
logging.info(f"已更新检验列配置:{column_count}列, 标题: {headers}")
except Exception as e:
logging.error(f"更新检验列配置失败: {str(e)}")
# 如果更新失败,使用默认配置
self.set_inspection_columns(1, ["检验项"])
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def show_main_page(self):
self.stacked_widget.setCurrentWidget(self.central_widget)
# 更新检验列配置
self.update_inspection_columns()
# 加载未完成的检验数据
self.load_finished_inspection_data()
# 只有在相机启用时处理相机显示
if self.camera_enabled and hasattr(self, 'camera_display'):
# 如果相机已连接,直接开始显示相机画面
if self.camera_display.camera_manager.isOpen:
if not self.camera_display.camera_manager.isGrabbing:
self.camera_display.start_display()
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logging.info("显示主页面")
def show_settings_page(self):
"""显示设置页面"""
# 创建设置窗口
if not hasattr(self, 'settings_window'):
from widgets.settings_window import SettingsWindow
self.settings_window = SettingsWindow(self)
# 连接设置改变信号
self.settings_window.settings_changed.connect(self.on_settings_changed)
# 显示设置窗口
self.settings_window.show()
logging.info("显示设置窗口")
def on_settings_changed(self):
"""设置改变时触发"""
# 重新加载配置
from utils.config_loader import ConfigLoader
config_loader = ConfigLoader.get_instance()
config_loader.load_config()
self.config = self.load_config() # 重新加载配置到 self.config
# 更新串口管理器配置
self.serial_manager.reload_config()
logging.info("设置已更新,重新加载配置")
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def handle_input(self):
"""处理上料按钮点击事件"""
# 创建对话框
dialog = QDialog(self)
dialog.setWindowTitle("上料操作")
dialog.setFixedSize(300, 200)
# 对话框布局
layout = QVBoxLayout(dialog)
# 添加提示信息
info_label = QLabel("请选择拆垛层数:")
info_label.setFont(self.normal_font)
layout.addWidget(info_label)
# 添加托盘类型选择
pallet_combo = QComboBox()
pallet_combo.setFont(self.normal_font)
# 复制当前托盘类型选择器的内容
for i in range(self.input_pallet_type_combo.count()):
pallet_combo.addItem(self.input_pallet_type_combo.itemText(i))
layout.addWidget(pallet_combo)
# 添加按钮
button_layout = QHBoxLayout()
confirm_button = QPushButton("确认")
confirm_button.setFont(self.normal_font)
confirm_button.setStyleSheet("background-color: #e3f2fd; border: 1px solid #2196f3; padding: 8px 16px; font-weight: bold; border-radius: 4px;")
cancel_button = QPushButton("取消")
cancel_button.setFont(self.normal_font)
cancel_button.setStyleSheet("padding: 8px 16px; font-weight: bold; border-radius: 4px;")
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button_layout.addStretch()
button_layout.addWidget(confirm_button)
button_layout.addWidget(cancel_button)
layout.addLayout(button_layout)
# 连接按钮信号
confirm_button.clicked.connect(dialog.accept)
cancel_button.clicked.connect(dialog.reject)
# 显示对话框
result = dialog.exec()
# 如果用户确认,则执行上料操作
if result == QDialog.Accepted:
selected_type = pallet_combo.currentText()
# 执行Modbus操作
modbus = ModbusUtils()
client = modbus.get_client()
try:
# 上料 D2 寄存器写入 1 ,D0 寄存器写入托盘类型
if modbus.write_register_until_success(client, 2, 1) and modbus.write_register_until_success(client, 0, selected_type):
# 创建状态标签并显示在右上角
self.show_operation_status("上料托盘", "input", selected_type)
else:
QMessageBox.information(self, "操作提示", "上料失败")
except Exception as e:
logging.error(f"上料操作失败: {str(e)}")
QMessageBox.critical(self, "错误", f"上料操作失败: {str(e)}")
finally:
modbus.close_client(client)
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def handle_output(self):
"""处理下料按钮点击事件"""
# 创建对话框
dialog = QDialog(self)
dialog.setWindowTitle("下料操作")
dialog.setFixedSize(300, 200)
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# 对话框布局
layout = QVBoxLayout(dialog)
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# 添加提示信息
info_label = QLabel("请选择下料托盘类型:")
info_label.setFont(self.normal_font)
layout.addWidget(info_label)
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# 添加托盘类型选择
pallet_combo = QComboBox()
pallet_combo.setFont(self.normal_font)
# 复制当前托盘类型选择器的内容
for i in range(self.output_pallet_type_combo.count()):
pallet_combo.addItem(self.output_pallet_type_combo.itemText(i))
layout.addWidget(pallet_combo)
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# 添加按钮
button_layout = QHBoxLayout()
confirm_button = QPushButton("确认")
confirm_button.setFont(self.normal_font)
confirm_button.setStyleSheet("background-color: #fff8e1; border: 1px solid #ffc107; padding: 8px 16px; font-weight: bold; border-radius: 4px;")
cancel_button = QPushButton("取消")
cancel_button.setFont(self.normal_font)
cancel_button.setStyleSheet("padding: 8px 16px; font-weight: bold; border-radius: 4px;")
button_layout.addStretch()
button_layout.addWidget(confirm_button)
button_layout.addWidget(cancel_button)
layout.addLayout(button_layout)
# 连接按钮信号
confirm_button.clicked.connect(dialog.accept)
cancel_button.clicked.connect(dialog.reject)
# 显示对话框
result = dialog.exec()
# 如果用户确认,则执行下料操作
if result == QDialog.Accepted:
selected_type = pallet_combo.currentText()
# 获取托盘的排序,该顺序影响着下料寄存器的写入值 切记,需要和 PLC 确认沟通完成后才能修改排序值
pallets_dict = self.pallet_type_manager.get_pallet_type_by_type(selected_type)
# 执行Modbus操作
modbus = ModbusUtils()
client = modbus.get_client()
try:
#TODO: 下料 D3 寄存器写入 1 D1 寄存器写入托盘类型
if modbus.write_register_until_success(client, 3, 1) and modbus.write_register_until_success(client, 1, pallets_dict.get(selected_type)):
# 创建状态标签并显示在右上角
self.show_operation_status("下料托盘", "output", selected_type)
else:
QMessageBox.information(self, "操作提示", "下料失败")
except Exception as e:
logging.error(f"下料操作失败: {str(e)}")
QMessageBox.critical(self, "错误", f"下料操作失败: {str(e)}")
finally:
modbus.close_client(client)
def handle_start(self):
"""
处理开始按钮点击事件,并启动 modbus 监控
"""
# 创建对话框
dialog = QDialog(self)
dialog.setWindowTitle("上料操作")
dialog.setFixedSize(300, 200)
# 对话框布局
layout = QVBoxLayout(dialog)
# 添加提示信息
info_label = QLabel("请选择拆垛层数:")
info_label.setFont(self.normal_font)
layout.addWidget(info_label)
# 添加托盘类型选择
pallet_combo = QComboBox()
pallet_combo.setFont(self.normal_font)
# 复制当前托盘类型选择器的内容
for i in range(1,4):
pallet_combo.addItem(str(i))
layout.addWidget(pallet_combo)
# 添加提示信息
info_label = QLabel("请选择码垛层数:")
info_label.setFont(self.normal_font)
layout.addWidget(info_label)
# 添加托盘类型选择
pallet_combo2 = QComboBox()
pallet_combo2.setFont(self.normal_font)
# 复制当前托盘类型选择器的内容
for i in range(1,4):
pallet_combo2.addItem(str(i))
layout.addWidget(pallet_combo2)
# 添加按钮
button_layout = QHBoxLayout()
confirm_button = QPushButton("确认")
confirm_button.setFont(self.normal_font)
confirm_button.setStyleSheet("background-color: #e3f2fd; border: 1px solid #2196f3; padding: 8px 16px; font-weight: bold; border-radius: 4px;")
cancel_button = QPushButton("取消")
cancel_button.setFont(self.normal_font)
cancel_button.setStyleSheet("padding: 8px 16px; font-weight: bold; border-radius: 4px;")
button_layout.addStretch()
button_layout.addWidget(confirm_button)
button_layout.addWidget(cancel_button)
layout.addLayout(button_layout)
# 连接按钮信号
confirm_button.clicked.connect(dialog.accept)
cancel_button.clicked.connect(dialog.reject)
# 显示对话框
result = dialog.exec()
# 如果用户确认,则执行上料操作
if result == QDialog.Accepted:
stow_num = pallet_combo.currentText()
stow_num2 = pallet_combo2.currentText()
# 获取托盘号对应的托盘类型
tray_id = self.tray_edit.currentText()
pallet_type = self.pallet_type_manager.get_pallet_type_by_pallet_id(tray_id)
# 初始化托盘号对应的序号
if tray_id not in self.init_seq:
self.init_seq[tray_id] = 1
if not pallet_type:
QMessageBox.warning(self, "错误", "未查到对应下料托盘类型")
return
# 执行Modbus操作
modbus = ModbusUtils()
client = modbus.get_client()
try:
# 启动Modbus监控
self.setup_modbus_monitor()
# 启动串口监听
self.serial_manager.auto_open_configured_ports()
# 显式启动键盘监听器
self.serial_manager.start_keyboard_listener()
logging.info("已在开始操作时启动键盘监听器")
success0 = modbus.write_register_until_success(client, 0, int(stow_num))
success1 = modbus.write_register_until_success(client, 1, int(pallet_type))
success2 = modbus.write_register_until_success(client, 2, 1)
success3 = modbus.write_register_until_success(client, 3, 1)
success4 = modbus.write_register_until_success(client, 4, int(stow_num2))
# 上料 D2 寄存器写入 1 ,D0 寄存器写入托盘类型
if success0 and success2 and success1 and success3 and success4:
# 创建状态标签并显示在右上角
self.show_operation_status("拆垛层数", "input", stow_num)
else:
QMessageBox.information(self, "操作提示", "上料失败")
except Exception as e:
logging.error(f"上料操作失败: {str(e)}")
QMessageBox.critical(self, "错误", f"上料操作失败: {str(e)}")
finally:
modbus.close_client(client)
def handle_stop(self):
"""处理停止按钮点击事件,并关闭 modbus 监控"""
modbus = ModbusUtils()
client = modbus.get_client()
try:
success2 = modbus.write_register_until_success(client, 2, 0)
success3 = modbus.write_register_until_success(client, 3, 0)
# 停止 D1 寄存器2、3写入 0
if not success2 and not success3:
QMessageBox.information(self, "操作提示", "停止失败")
except Exception as e:
logging.error(f"停止操作失败: {str(e)}")
QMessageBox.critical(self, "错误", f"停止操作失败: {str(e)}")
finally:
modbus.close_client(client)
# 停止Modbus监控
if hasattr(self, 'modbus_monitor'):
logging.info("停止Modbus监控")
self.modbus_monitor.stop()
# 停止串口监听
self.serial_manager.stop_keyboard_listener()
self.serial_manager.close_all_ports()
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def handle_camera_status(self, is_connected, message):
"""处理相机状态变化"""
if is_connected:
logging.info("相机已连接并显示")
else:
logging.warning(f"相机显示问题: {message}")
def handle_camera_connection(self, is_connected, message):
"""处理相机连接状态变化"""
if is_connected:
logging.info("相机已连接")
# 如果当前在主页面,直接开始显示相机画面
if self.stacked_widget.currentWidget() == self.central_widget:
self.camera_display.start_display()
else:
if message:
logging.warning(f"相机连接失败: {message}")
else:
logging.info("相机已断开")
# 如果相机断开,确保停止显示
self.camera_display.stop_display()
def handle_camera_params_changed(self, exposure_time, gain, frame_rate):
"""处理相机参数变化"""
logging.info(f"相机参数已更新: 曝光={exposure_time:.1f}μs, 增益={gain:.1f}dB, 帧率={frame_rate:.1f}fps")
# 这里可以添加对相机参数变化的处理逻辑
def handle_camera_error(self, error_msg):
"""处理相机错误"""
logging.error(f"相机错误: {error_msg}")
QMessageBox.warning(self, "相机错误", error_msg)
def closeEvent(self, event):
"""窗口关闭事件"""
# 停止Modbus监控
if hasattr(self, 'modbus_monitor'):
logging.info("停止Modbus监控")
self.modbus_monitor.stop()
# 只有在相机启用时处理相机关闭
if self.camera_enabled and hasattr(self, 'camera_display'):
# 停止相机显示
self.camera_display.stop_display()
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# 停止串口监听
self.serial_manager.stop_keyboard_listener()
self.serial_manager.close_all_ports()
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# 接受关闭事件
event.accept()
def handle_order_enter(self):
"""处理工程号输入框按下回车事件"""
logging.info("工程号输入框按下回车事件")
# 获取当前输入的工程号
order_text = self.order_edit.text().strip()
if order_text:
logging.info(f"输入的工程号: {order_text}")
# 在微丝产线表格中添加一条新记录
self.add_new_inspection_row(order_text)
else:
logging.warning("工程号为空")
QMessageBox.warning(self, "输入提示", "请输入有效的工程号")
# 处理完后可以清除焦点,让输入框失去焦点
self.central_widget.setFocus()
def add_new_inspection_row(self, order_id):
"""在微丝产线表格中添加一条新记录,添加到表格末尾
Args:
order_id: 工程号
"""
try:
# 获取启用的检验配置
enabled_configs = self.inspection_manager.get_enabled_configs()
# 断开单元格变更信号,避免加载过程中触发保存
try:
self.process_table.cellChanged.disconnect(self.handle_inspection_cell_changed)
except:
pass
# 计算新行的行索引(添加到末尾)
data_start_row = self.process_table.rowCount()
# 在末尾添加新行
self.process_table.insertRow(data_start_row)
# 计算新行的序号(最后一个序号+1
new_seq = 1 # 默认为1
if data_start_row > 2: # 如果有其他数据行
prev_seq_item = self.process_table.item(data_start_row - 1, 0)
if prev_seq_item:
try:
prev_seq = int(prev_seq_item.text())
new_seq = prev_seq + 1
except ValueError:
new_seq = data_start_row - 1 # 备选方案:使用行索引作为序号
# 添加工程号到表格的第二列
item = QTableWidgetItem(order_id)
item.setTextAlignment(Qt.AlignCenter)
self.process_table.setItem(data_start_row, 1, item)
# 添加序号到表格的第一列
item = QTableWidgetItem(str(new_seq))
item.setTextAlignment(Qt.AlignCenter)
self.process_table.setItem(data_start_row, 0, item)
# 检验列设置为可编辑状态
for i, config in enumerate(enabled_configs):
col_index = 2 + i # 检验列从第3列开始
# 创建空的可编辑单元格
item = QTableWidgetItem("")
item.setTextAlignment(Qt.AlignCenter)
# 设置单元格属性以标识其关联的检验项
item.setData(Qt.UserRole, config.get('id'))
self.process_table.setItem(data_start_row, col_index, item)
# 包装列设置为可编辑状态
packaging_start_col = 2 + len(enabled_configs)
for i in range(2): # 贴标和称重
col_index = packaging_start_col + i
item = QTableWidgetItem("")
item.setTextAlignment(Qt.AlignCenter)
self.process_table.setItem(data_start_row, col_index, item)
# 设置表格为可编辑状态
self.process_table.setEditTriggers(QTableWidget.DoubleClicked | QTableWidget.EditKeyPressed)
# 重新连接单元格内容变更信号
self.process_table.cellChanged.connect(self.handle_inspection_cell_changed)
# 选中新添加的行
self.process_table.selectRow(data_start_row)
# 限制最大行数
self.limit_table_rows(10) # 最多保留10行数据
# 将工程号和托盘号保存到数据库,确保能够正确关联
from dao.inspection_dao import InspectionDAO
inspection_dao = InspectionDAO()
tray_id = self.tray_edit.currentText()
# 为每个检验位置创建一个空记录,确保工程号在数据库中存在
for config in enabled_configs:
data = [{
'position': config.get('position'),
'config_id': config.get('id'),
'value': '',
'status': '', # 默认设置为通过状态
'remark': '',
'tray_id': tray_id
}]
inspection_dao.save_inspection_data(order_id, data)
# 为贴标和称重也创建空记录
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for position in [11, 12, 13]: # 11是贴标12是毛重13是净重
data = [{
'position': position,
'config_id': position,
'value': '',
'status': 'pass', # 默认设置为通过状态
'remark': '',
'tray_id': tray_id
}]
inspection_dao.save_inspection_data(order_id, data)
logging.info(f"已添加工程号 {order_id} 的新记录,显示在第{new_seq}")
except Exception as e:
logging.error(f"添加新记录失败: {str(e)}")
QMessageBox.warning(self, "添加失败", f"添加新记录失败: {str(e)}")
finally:
# 重新加载数据确保UI显示正确
self.load_finished_inspection_data()
def limit_table_rows(self, max_rows):
"""限制表格最大行数
Args:
max_rows: 最大行数不包括表头行
"""
try:
# 计算数据总行数
data_rows = self.process_table.rowCount() - 2 # 减去表头行
# 如果超过最大行数,删除多余的行
if data_rows > max_rows:
# 要删除的行数
rows_to_remove = data_rows - max_rows
# 从最后一行开始删除
for i in range(rows_to_remove):
self.process_table.removeRow(self.process_table.rowCount() - 1)
logging.info(f"已限制表格最大行数为 {max_rows} 行数据,删除了 {rows_to_remove}")
except Exception as e:
logging.error(f"限制表格行数失败: {str(e)}")
def handle_inspection_cell_changed(self, row, column):
"""处理微丝包装单元格内容变更
Args:
row: 行索引
column: 列索引
"""
try:
# 只处理数据行的检验列变更
if row < 2: # 忽略表头行
return
# 忽略首尾两列(序号和工程号)
if column < 2:
return
# 获取工程号
order_id_item = self.process_table.item(row, 1)
if not order_id_item:
return
order_id = order_id_item.text().strip()
if not order_id:
return
# 获取托盘号
tray_id = self.tray_edit.currentText()
# 获取启用的检验配置
enabled_configs = self.inspection_manager.get_enabled_configs()
# 判断是否是检验列(非包装列)
packaging_start_col = 2 + len(enabled_configs)
# 获取单元格内容
cell_item = self.process_table.item(row, column)
if not cell_item:
return
value = cell_item.text().strip()
# 默认设置为通过状态
status = 'pass'
# 记录当前正在处理的数据类型,用于日志输出
data_type = "检验"
if column >= 2 and column < packaging_start_col:
# 是检验列
config_index = column - 2
if config_index < len(enabled_configs):
config = enabled_configs[config_index]
data_type = config['display_name']
# 显示临时状态消息
self.statusBar().showMessage(f"正在保存检验数据: {data_type}={value}", 1000)
# 验证数据有效性
if self.validate_inspection_value(config, value):
# 设置单元格颜色为通过
cell_item.setBackground(QBrush(QColor("#c8e6c9"))) # 浅绿色
status = 'pass'
else:
# 设置单元格颜色为警告
cell_item.setBackground(QBrush(QColor("#fff9c4"))) # 浅黄色
status = 'warning'
# 保存到数据库
self.save_inspection_data(order_id, tray_id, config['position'], config['id'], value, status)
# 判断是否是包装列
elif column == packaging_start_col:
# 贴标列
data_type = "贴标"
self.statusBar().showMessage(f"正在保存贴标数据: {value}", 1000)
# 设置单元格颜色为通过
cell_item.setBackground(QBrush(QColor("#c8e6c9"))) # 浅绿色
# 保存贴标数据position和config_id都是11
self.save_inspection_data(order_id, tray_id, 11, 11, value, status)
elif column == packaging_start_col + 1:
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# 毛重列
data_type = "毛重"
self.statusBar().showMessage(f"正在保存称重数据: {value}", 1000)
# 设置单元格颜色为通过
cell_item.setBackground(QBrush(QColor("#c8e6c9"))) # 浅绿色
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# 保存毛重数据position和config_id都是12
self.save_inspection_data(order_id, tray_id, 12, 12, value, status)
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elif column == packaging_start_col + 2:
# 净重列
data_type = "净重"
self.statusBar().showMessage(f"正在保存净重数据: {value}", 1000)
# 设置单元格颜色为通过
cell_item.setBackground(QBrush(QColor("#c8e6c9"))) # 浅绿色
# 保存净重数据position和config_id都是13
self.save_inspection_data(order_id, tray_id, 13, 13, value, status)
# 记录详细日志
logging.info(f"处理单元格变更: 行={row}, 列={column}, 类型={data_type}, 工程号={order_id}, 值={value}, 状态={status}")
except Exception as e:
logging.error(f"处理检验单元格变更失败: {str(e)}")
self.statusBar().showMessage(f"处理检验数据失败: {str(e)[:50]}...", 3000)
finally:
# 延迟一段时间后再触发查询避免频繁刷新UI
QTimer.singleShot(1000, self.load_finished_inspection_data)
def validate_inspection_value(self, config, value):
"""验证检验值是否有效
Args:
config: 检验配置
value: 检验值
Returns:
bool: 是否有效
"""
try:
# 特殊处理贴标和称重数据 - 这些数据默认都是有效的
if config.get('position') in [11, 12]: # 11是贴标12是称重
return True
# 检查值是否为空
if not value and config.get('required', False):
return False
# 根据数据类型验证
data_type = config.get('data_type')
if data_type == 'number':
# 数值类型验证
try:
# 如果值为空且不是必填,则视为有效
if not value and not config.get('required', False):
return True
num_value = float(value)
min_value = config.get('min_value')
max_value = config.get('max_value')
if min_value is not None and num_value < min_value:
return False
if max_value is not None and num_value > max_value:
return False
return True
except ValueError:
return False
elif data_type == 'enum':
# 枚举类型验证
enum_values = config.get('enum_values')
if enum_values and isinstance(enum_values, list):
# 如果值为空且不是必填,则视为有效
if not value and not config.get('required', False):
return True
return value in enum_values
return False
# 文本类型不做特殊验证
return True
except Exception as e:
logging.error(f"验证检验值失败: {str(e)}")
return False
def save_inspection_data(self, order_id, tray_id, position, config_id, value, status):
"""保存检验数据到数据库
Args:
order_id: 工程号
position: 位置序号
config_id: 配置ID
value: 检验值
status: 状态
"""
try:
from dao.inspection_dao import InspectionDAO
inspection_dao = InspectionDAO()
modbus = ModbusUtils()
client = modbus.get_client()
# 记录保存前的详细日志
logging.info(f"正在保存检验数据: 工程号={order_id}, 托盘号={tray_id}, 位置={position}, 配置ID={config_id}, 值={value}, 状态={status}")
# 构建数据
data = [{
'position': position,
'config_id': config_id,
'value': value,
'status': status,
'remark': '',
'tray_id': tray_id
}]
# 保存到数据库
inspection_dao.save_inspection_data(order_id, data)
except Exception as e:
logging.error(f"保存检验数据失败: {str(e)}")
# 显示错误消息
self.statusBar().showMessage(f"保存检验数据错误: {str(e)[:50]}...", 3000)
def load_finished_inspection_data(self):
"""加载未完成的检验数据并显示在表格中"""
try:
# 使用InspectionDAO获取未完成的检验数据
from dao.inspection_dao import InspectionDAO
inspection_dao = InspectionDAO()
# 获取托盘号
tray_id = self.tray_edit.currentText()
# 使用get_inspection_data_unfinished获取未完成的数据
unfinished_data = inspection_dao.get_inspection_data_unfinished(tray_id)
if not unfinished_data:
logging.info("没有未完成的检验数据")
# 清空表格现有数据行,但保留表头
while self.process_table.rowCount() > 2:
self.process_table.removeRow(2)
return
logging.info(f"已加载未完成的检验数据,共 {len(unfinished_data)} 条记录")
# 获取启用的检验配置
enabled_configs = self.inspection_manager.get_enabled_configs()
# 按工程号分组
orders_data = {}
for data in unfinished_data:
order_id = data['order_id']
if order_id not in orders_data:
orders_data[order_id] = []
orders_data[order_id].append(data)
# 断开单元格变更信号,避免加载过程中触发保存
try:
self.process_table.cellChanged.disconnect(self.handle_inspection_cell_changed)
except:
pass
# 清空表格现有数据行,但保留表头
while self.process_table.rowCount() > 2:
self.process_table.removeRow(2)
# 添加数据到表格 - 从第3行开始添加数据
row_idx = 2
# 确保按工程号倒序排列,最新的工程号在最前面
sorted_order_ids = sorted(orders_data.keys(), reverse=False)
for order_id in sorted_order_ids:
items = orders_data[order_id]
# 添加新行
self.process_table.insertRow(row_idx)
# 添加序号到第一列
seq_item = QTableWidgetItem(str(row_idx - 1))
seq_item.setTextAlignment(Qt.AlignCenter)
self.process_table.setItem(row_idx, 0, seq_item)
# 添加工程号到第二列
order_item = QTableWidgetItem(order_id)
order_item.setTextAlignment(Qt.AlignCenter)
self.process_table.setItem(row_idx, 1, order_item)
# 添加检验数据
for item in items:
position = item['position']
value = item['value'] if item['value'] else ""
status = item['status']
config_id = item['config_id']
# 找到对应的列索引
col_index = None
for i, config in enumerate(enabled_configs):
if config.get('position') == position:
col_index = 2 + i # 检验列从第3列开始
break
if col_index is not None:
# 创建单元格并设置值
cell_item = QTableWidgetItem(str(value))
cell_item.setTextAlignment(Qt.AlignCenter)
# 存储配置ID用于保存时确定是哪个检验项
cell_item.setData(Qt.UserRole, config_id)
# 设置单元格
self.process_table.setItem(row_idx, col_index, cell_item)
# 添加贴标11和称重数据12
if position == 11: # 贴标
# 贴标列索引 = 2(序号和工程号) + 检验列数
label_col = 2 + len(enabled_configs)
self.process_table.setItem(row_idx, label_col, QTableWidgetItem(str(value)))
elif position == 12: # 称重
# 称重列索引 = 2(序号和工程号) + 检验列数 + 1(贴标)
weight_col = 2 + len(enabled_configs) + 1
self.process_table.setItem(row_idx, weight_col, QTableWidgetItem(str(value)))
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elif position == 13: # 净重
# 净重列索引 = 2(序号和工程号) + 检验列数 + 2(贴标和称重)
net_weight_col = 2 + len(enabled_configs) + 2
self.process_table.setItem(row_idx, net_weight_col, QTableWidgetItem(str(value)))
row_idx += 1
# 设置表格为可编辑状态
self.process_table.setEditTriggers(QTableWidget.DoubleClicked | QTableWidget.EditKeyPressed)
# 重新连接单元格变更信号
self.process_table.cellChanged.connect(self.handle_inspection_cell_changed)
except Exception as e:
logging.error(f"加载未完成的检验数据失败: {str(e)}")
QMessageBox.warning(self, "加载失败", f"加载未完成的检验数据失败: {str(e)}")
finally:
# 加载包装记录
self.show_pack_item()
def load_finished_record_to_package_record(self, order_id, tray_id):
"""加载已完成检验数据到包装记录
Args:
order_id: 工程号
tray_id: 托盘号
"""
try:
from dao.inspection_dao import InspectionDAO
inspection_dao = InspectionDAO()
# 获取该工程号的所有检验数据
inspection_data = inspection_dao.get_inspection_data_by_order(order_id, tray_id)
if not inspection_data:
logging.warning(f"未找到工程号 {order_id} 托盘号 {tray_id} 的检验数据")
return
# 从检验数据中获取贴标和称重数据
label_value = ""
weight_value = ""
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net_weight_value = ""
for item in inspection_data:
if item['position'] == 11: # 贴标
label_value = item['value']
elif item['position'] == 12: # 称重
weight_value = item['value']
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elif item['position'] == 13: # 净重
net_weight_value = item['value']
# 只要贴标字段有值,就可以写入包装记录
if not label_value:
logging.warning(f"工程号 {order_id} 托盘号 {tray_id} 的贴标字段为空,不添加到包装记录")
return
# 获取当前包装记录,检查是否已经存在相同的记录
existing_records = inspection_dao.get_package_record(tray_id)
for record in existing_records:
if record[0] == order_id and record[4] == label_value:
logging.info(f"工程号 {order_id} 托盘号 {tray_id} 贴标值 {label_value} 的包装记录已存在,不重复添加")
return
# 获取当前时间作为完成时间
finish_time = datetime.now()
# 将数据写入到数据库表 inspection_pack_data
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inspection_dao.save_package_record(order_id, tray_id, label_value, weight_value,net_weight_value, finish_time)
# 回显数据
self.show_pack_item()
logging.info(f"已将工程号 {order_id} 托盘号 {tray_id} 的检验数据添加到包装记录并回显")
except Exception as e:
logging.error(f"加载已完成检验数据到包装记录失败: {str(e)}")
QMessageBox.warning(self, "加载失败", f"加载已完成检验数据到包装记录失败: {str(e)}")
def show_pack_item(self):
from dao.inspection_dao import InspectionDAO
inspection_dao = InspectionDAO()
# 获取托盘号
tray_id = self.tray_edit.currentText()
# 读取已包装的记录信息,然后回显到 UI
package_record = inspection_dao.get_package_record(tray_id)
# 清空包装记录表格,只保留表头
while self.record_table.rowCount() > 1:
self.record_table.removeRow(1)
# 断开包装记录表的信号连接(如果有)
try:
self.record_table.cellChanged.disconnect()
except:
pass
# 添加所有包装记录到表格
for index, item in enumerate(package_record):
# 在包装记录表中添加新行
row_index = index + 1 # 从第2行开始索引为1
self.record_table.insertRow(row_index)
# 设置包装记录数据
# 序号 - 第1列
seq_item = QTableWidgetItem(str(row_index))
seq_item.setTextAlignment(Qt.AlignCenter)
self.record_table.setItem(row_index, 0, seq_item)
# 工程号 - 第2列
order_item = QTableWidgetItem(item[0])
order_item.setTextAlignment(Qt.AlignCenter)
self.record_table.setItem(row_index, 1, order_item)
# 材质 - 第3列
material_item = QTableWidgetItem(item[1])
material_item.setTextAlignment(Qt.AlignCenter)
self.record_table.setItem(row_index, 2, material_item)
# 规格 - 第4列
spec_item = QTableWidgetItem(item[2])
spec_item.setTextAlignment(Qt.AlignCenter)
self.record_table.setItem(row_index, 3, spec_item)
# 托盘号 - 第5列
tray_item = QTableWidgetItem(item[3])
tray_item.setTextAlignment(Qt.AlignCenter)
self.record_table.setItem(row_index, 4, tray_item)
# 轴包装号(贴标)- 第6列
label_item = QTableWidgetItem(item[4])
label_item.setTextAlignment(Qt.AlignCenter)
self.record_table.setItem(row_index, 5, label_item)
# 重量 - 第7列
weight_item = QTableWidgetItem(str(item[5]))
weight_item.setTextAlignment(Qt.AlignCenter)
self.record_table.setItem(row_index, 6, weight_item)
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# 净重 - 第8列
net_weight_item = QTableWidgetItem(str(item[6]))
net_weight_item.setTextAlignment(Qt.AlignCenter)
self.record_table.setItem(row_index, 7, net_weight_item)
# 包装时间
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pack_time = QTableWidgetItem(str(item[7]))
pack_time.setTextAlignment(Qt.AlignCenter)
self.record_table.setItem(row_index, 8, pack_time)
# 更新包装记录统计数据
self.update_package_statistics()
def update_package_statistics(self):
"""更新包装记录统计数据"""
try:
# 获取包装记录表的行数(不包括表头)
package_count = self.record_table.rowCount() - 1
# 更新任务表格中的已完成数量
completed_item = QTableWidgetItem(str(package_count))
completed_item.setTextAlignment(Qt.AlignCenter)
self.task_table.setItem(2, 2, completed_item)
# 计算已完成公斤数(如果称重列有数值)
completed_kg = 0
for row in range(1, self.record_table.rowCount()):
weight_item = self.record_table.item(row, 6) # 称重列
if weight_item and weight_item.text():
try:
completed_kg += float(weight_item.text())
except ValueError:
pass
# 更新任务表格中的已完成公斤
completed_kg_item = QTableWidgetItem(str(completed_kg))
completed_kg_item.setTextAlignment(Qt.AlignCenter)
self.task_table.setItem(2, 3, completed_kg_item)
logging.info(f"已更新包装记录统计数据: 完成数量={package_count}, 完成公斤={completed_kg}")
except Exception as e:
logging.error(f"更新包装记录统计数据失败: {str(e)}")
def show_table_context_menu(self, pos):
"""显示表格上下文菜单
Args:
pos: 鼠标位置
"""
try:
# 获取当前单元格
cell_index = self.process_table.indexAt(pos)
if not cell_index.isValid():
return
row = cell_index.row()
column = cell_index.column()
# 只对数据行和检验列显示上下文菜单
if row < 2: # 忽略表头行
return
# 获取工程号
order_id_item = self.process_table.item(row, 1)
if not order_id_item:
return
order_id = order_id_item.text().strip()
if not order_id:
return
# 获取托盘号
tray_id = self.tray_edit.currentText()
# 创建上下文菜单
menu = QMenu(self)
# 获取启用的检验配置
enabled_configs = self.inspection_manager.get_enabled_configs()
# 判断是否是检验列(非包装列)
packaging_start_col = 2 + len(enabled_configs)
if column >= 2 and column < packaging_start_col:
# 是检验列
config_index = column - 2
if config_index < len(enabled_configs):
config = enabled_configs[config_index]
position = config.get('position')
# 添加查询数据库菜单项
check_action = menu.addAction("检查数据库记录")
check_action.triggered.connect(lambda: self.check_database_record(order_id, position, tray_id))
# 显示菜单
menu.exec_(self.process_table.viewport().mapToGlobal(pos))
except Exception as e:
logging.error(f"显示表格上下文菜单失败: {str(e)}")
def check_database_record(self, order_id, position, tray_id):
"""检查数据库记录
Args:
order_id: 工程号
position: 位置序号
tray_id: 托盘号
"""
try:
from dao.inspection_dao import InspectionDAO
inspection_dao = InspectionDAO()
# 获取检验数据
inspection_data = inspection_dao.get_inspection_data_by_order(order_id, tray_id)
# 查找对应位置的数据
matching_data = None
for data in inspection_data:
if data.get('position') == position:
matching_data = data
break
# 显示结果
if matching_data:
value = matching_data.get('value')
status = matching_data.get('status')
message = f"数据库记录:\n\n"
message += f"工程号: {order_id}\n"
message += f"位置: {position}\n"
message += f"值: {value}\n"
message += f"状态: {status}\n"
QMessageBox.information(self, "数据库记录", message)
else:
QMessageBox.warning(self, "数据库记录", f"未找到工程号 {order_id} 位置 {position} 的数据")
except Exception as e:
logging.error(f"检查数据库记录失败: {str(e)}")
QMessageBox.warning(self, "查询失败", f"检查数据库记录失败: {str(e)}")
def show_operation_status(self, status, operation_type, pallet_type):
"""在右上角显示操作状态
Args:
status: 状态文本
operation_type: 操作类型 (input/output)
pallet_type: 托盘类型
"""
# 确定要添加标签的容器
if operation_type == "input":
container = self.material_content
else:
container = self.output_content
# 如果已存在状态标签,则移除它
status_label_name = f"{operation_type}_status_label"
if hasattr(self, status_label_name):
old_label = getattr(self, status_label_name)
old_label.deleteLater()
# 创建新的状态标签
status_label = QLabel(f"{status}: {pallet_type}", container)
status_label.setFont(self.normal_font)
status_label.setStyleSheet("color: red; background-color: transparent;")
status_label.setAlignment(Qt.AlignRight | Qt.AlignTop)
# 使用绝对定位,放置在右上角
status_label.setGeometry(container.width() - 200, 5, 190, 30)
# 确保标签始终保持在顶层显示
status_label.raise_()
status_label.show()
# 保存标签引用
setattr(self, status_label_name, status_label)
# 保存原始的resize事件处理函数
if not hasattr(container, "_original_resize_event"):
container._original_resize_event = container.resizeEvent
# 添加窗口大小变化事件处理,确保标签位置随窗口调整
container.resizeEvent = lambda event: self.adjust_status_label_position(event, container, status_label)
def adjust_status_label_position(self, event, container, label):
"""调整状态标签位置,确保始终在右上角
Args:
event: 窗口大小变化事件
container: 标签所在的容器
label: 状态标签
"""
# 更新标签位置,保持在右上角
label.setGeometry(container.width() - 200, 5, 190, 30)
# 调用原始的resizeEvent如果有的话
original_resize = getattr(container, "_original_resize_event", None)
if original_resize:
original_resize(event)
# ==================== Modbus监控系统相关方法 ====================
def setup_modbus_monitor(self):
"""设置Modbus监控系统"""
# 获取Modbus监控器实例
self.modbus_monitor = get_modbus_monitor()
# 注册寄存器处理器
self._register_modbus_handlers()
# 连接信号槽
self._connect_modbus_signals()
# 启动监控
self.modbus_monitor.start()
logging.info("Modbus监控系统已设置")
def _register_modbus_handlers(self):
"""注册寄存器处理器"""
# 注册D6处理器处理NG信号
self.modbus_monitor.register_handler(6, NGHandler(self.machine_handlers.handle_ng))
# 注册D11处理器处理称重数据
self.modbus_monitor.register_handler(11, WeightDataHandler(self.machine_handlers.handle_weight_data))
# 注册D13处理器处理贴标信号
self.modbus_monitor.register_handler(13, LabelSignalHandler(self.machine_handlers.handle_label_signal))
# 注册D20-D24处理器处理各种状态信息
self.modbus_monitor.register_handler(20, LoadingFeedbackHandler(self.handle_loading_feedback))
self.modbus_monitor.register_handler(21, UnloadingFeedbackHandler(self.handle_unloading_feedback))
self.modbus_monitor.register_handler(22, Error1Handler(self.machine_handlers.handle_error_1))
self.modbus_monitor.register_handler(23, Error2Handler(self.machine_handlers.handle_error_2))
self.modbus_monitor.register_handler(24, Error3Handler(self.machine_handlers.handle_error_3))
# 注册下料层数和位置处理器
self.modbus_monitor.register_handler(4, UnloadingLevelHandler(self.handle_unloading_level))
self.modbus_monitor.register_handler(5, UnloadingPositionHandler(self.handle_unloading_position))
def _connect_modbus_signals(self):
"""连接Modbus信号槽"""
# 连接监控器状态信号
self.modbus_monitor.monitor_status_changed.connect(self.handle_modbus_status_change)
self.modbus_monitor.register_error.connect(self.handle_register_error)
self.machine_handlers.ng_changed.connect(self.handle_ng)
# 直接连接寄存器变化信号
self.modbus_monitor.register_changed.connect(self.handle_register_change)
# 连接机器状态信号
self.machine_handlers.loading_feedback_changed.connect(self.handle_loading_feedback)
self.machine_handlers.unloading_feedback_changed.connect(self.handle_unloading_feedback)
self.machine_handlers.error_1_changed.connect(self.handle_error_1)
self.machine_handlers.error_2_changed.connect(self.handle_error_2)
self.machine_handlers.error_3_changed.connect(self.handle_error_3)
# 连接称重数据和贴标信号
self.machine_handlers.weight_changed.connect(self.handle_weight_data)
self.machine_handlers.label_signal_changed.connect(self.handle_label_signal)
@Slot(int)
def handle_weight_data(self, weight):
"""处理称重数据变化"""
logging.info(f"[处理] 称重数据: {weight}g")
# 更新UI显示
self.weight_label.setText(f"重量: {weight}g")
try:
# 获取数据行数
if self.process_table.rowCount() <= 2: # 没有数据行
logging.warning("没有可用的数据行来写入称重数据")
return
# 获取启用的检验配置
enabled_configs = self.inspection_manager.get_enabled_configs()
# 计算称重列索引 - 称重位置在检验列之后的第二列(贴标后面)
weight_col = 2 + len(enabled_configs) + 1
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# 计算净重列索引 - 净重位置在检验列之后的第三列(称重后面)
net_weight_col = 2 + len(enabled_configs) + 2
# 获取当前选中的行或第一个数据行
current_row = self.process_table.currentRow()
data_row = current_row if current_row >= 2 else 2 # 使用第一个数据行索引为2
# 确保行存在
if data_row >= self.process_table.rowCount():
logging.warning(f"选中的行 {data_row} 超出了表格范围")
return
# 获取工程号
order_id_item = self.process_table.item(data_row, 1)
if not order_id_item:
logging.warning("无法获取工程号")
return
order_id = order_id_item.text().strip()
if not order_id:
logging.warning("工程号为空")
return
# 暂时断开信号连接避免触发cellChanged信号
try:
self.process_table.cellChanged.disconnect(self.handle_inspection_cell_changed)
except:
pass
# 设置称重值单元格
weight_item = QTableWidgetItem(str(weight))
weight_item.setTextAlignment(Qt.AlignCenter)
self.process_table.setItem(data_row, weight_col, weight_item)
# 保存到数据库
tray_id = self.tray_edit.currentText()
self.save_inspection_data(order_id, tray_id, 12, 12, str(weight), "pass")
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# 保存净重到数据库(毛重-工字轮重量TODO 先默认工字轮重量为10g后续从接口获取
net_weight = weight - 10
self.save_inspection_data(order_id, tray_id, 13, 13, str(net_weight), "pass")
# 设置净重单元格
net_weight_item = QTableWidgetItem(str(net_weight))
net_weight_item.setTextAlignment(Qt.AlignCenter)
self.process_table.setItem(data_row, net_weight_col, net_weight_item)
# 重新连接信号
self.process_table.cellChanged.connect(self.handle_inspection_cell_changed)
logging.info(f"已将称重数据 {weight}g 写入行 {data_row}, 列 {weight_col}")
# TODO调用称重打印进行下一步打印
except Exception as e:
logging.error(f"处理称重数据时发生错误: {str(e)}")
# 确保重新连接信号
try:
self.process_table.cellChanged.connect(self.handle_inspection_cell_changed)
except:
pass
@Slot(int, str)
def handle_label_signal(self, signal, status):
"""处理贴标信号"""
logging.info(f"[处理] 贴标信号: {status} (值={signal})")
# 更新UI显示
self.label_status_label.setText(f"贴标: {status}")
# 只有当信号为贴标完成(1)时才进行处理
if signal == 1:
try:
# 获取数据行数
if self.process_table.rowCount() <= 2: # 没有数据行
logging.warning("没有可用的数据行来写入贴标数据")
return
# 获取当前选中的行或第一个数据行
current_row = self.process_table.currentRow()
data_row = current_row if current_row >= 2 else 2 # 使用第一个数据行索引为2
# 确保行存在
if data_row >= self.process_table.rowCount():
logging.warning(f"选中的行 {data_row} 超出了表格范围")
return
# 获取工程号
order_id_item = self.process_table.item(data_row, 1)
if not order_id_item:
logging.warning("无法获取工程号")
return
order_id = order_id_item.text().strip()
if not order_id:
logging.warning("工程号为空")
return
# 获取托盘号
tray_id = self.tray_edit.currentText()
# 获取启用的检验配置
enabled_configs = self.inspection_manager.get_enabled_configs()
# 计算贴标列索引 - 贴标位置在检验列之后的第一列
label_col = 2 + len(enabled_configs)
# 生成贴标号(托盘号+序号)
label_value = f"{tray_id}-{self.init_seq[tray_id]}"
# 断开单元格变更信号,避免程序自动写入时触发
try:
self.process_table.cellChanged.disconnect(self.handle_inspection_cell_changed)
except:
pass
# 创建并设置贴标单元格
label_item = QTableWidgetItem(label_value)
label_item.setTextAlignment(Qt.AlignCenter)
# 写入单元格
self.process_table.setItem(data_row, label_col, label_item)
logging.info(f"已将贴标数据 {label_value} 写入表格单元格 [{data_row}, {label_col}]")
# 保存贴标数据到数据库
self.save_inspection_data(order_id, tray_id, 11, 11, label_value, "pass")
# 调用加载到包装记录的方法
self.load_finished_record_to_package_record(order_id, tray_id)
logging.info(f"贴标完成,已将工程号 {order_id} 的记录加载到包装记录")
# 删除当前处理的行
self.process_table.removeRow(data_row)
logging.info(f"已删除处理完成的行 {data_row}")
# 重新连接单元格变更信号
self.process_table.cellChanged.connect(self.handle_inspection_cell_changed)
# 更新托盘号对应的序号
self.init_seq[tray_id] += 1
except Exception as e:
logging.error(f"处理贴标完成信号失败: {str(e)}")
# 确保信号重新连接
try:
self.process_table.cellChanged.connect(self.handle_inspection_cell_changed)
except:
pass
@Slot(bool, str)
def handle_modbus_status_change(self, is_connected, message):
"""处理Modbus连接状态变化"""
if is_connected:
self.modbus_status_label.setText("Modbus: 已连接")
self.modbus_status_label.setStyleSheet("color: green;")
logging.info(f"Modbus已连接: {message}")
else:
self.modbus_status_label.setText("Modbus: 未连接")
self.modbus_status_label.setToolTip(message)
self.modbus_status_label.setStyleSheet("color: red;")
logging.warning(f"Modbus连接断开: {message}")
@Slot(int, str)
def handle_register_error(self, address, error_msg):
"""处理寄存器读取错误"""
logging.warning(f"[处理] 寄存器D{address}错误: {error_msg}")
# 在这里可以添加错误处理逻辑
pass
@Slot(int, int)
def handle_register_change(self, address, value):
"""处理寄存器变化"""
logging.info(f"[处理] 寄存器D{address}变化: {value}")
# 在这里可以添加通用寄存器变化处理逻辑
pass
@Slot(int, str)
def handle_loading_feedback(self, status, desc):
"""处理上料信息反馈"""
logging.info(f"[处理] 上料信息: {desc}")
# 如果上料完成(status=1),显示状态信息,把上料寄存器置为 0
if status == 1:
modbus = ModbusUtils()
client = modbus.get_client()
modbus.write_register_until_success(client, 2, 0)
modbus.close_client(client)
self.show_operation_status("上料完成", "input", desc)
QMessageBox.information(self, "上料操作", f"上料操作已完成: {desc}")
@Slot(int, str)
def handle_unloading_feedback(self, status, desc):
"""处理下料信息反馈"""
logging.info(f"[处理] 下料信息: {desc}")
# 如果下料完成(status=1),显示状态信息,把下料寄存器置为 0
if status == 1:
modbus = ModbusUtils()
client = modbus.get_client()
modbus.write_register_until_success(client, 3, 0)
modbus.close_client(client)
self.show_operation_status("下料", "output", desc)
QMessageBox.information(self, "下料操作", f"下料操作已完成: {desc}")
def _update_error_status(self):
"""更新故障状态显示"""
# 收集所有故障信息
error_codes = [
getattr(self, 'error_1', 0),
getattr(self, 'error_2', 0),
getattr(self, 'error_3', 0)
]
# 检查是否有故障
has_error = any(code > 0 for code in error_codes)
if has_error:
# 收集所有错误信息
errors = []
error_map = self.machine_handlers.error_map
if getattr(self, 'error_1', 0) > 0:
errors.append(f"故障1: {error_map.get(self.error_1, '未知')}")
if getattr(self, 'error_2', 0) > 0:
errors.append(f"故障2: {error_map.get(self.error_2, '未知')}")
if getattr(self, 'error_3', 0) > 0:
errors.append(f"故障3: {error_map.get(self.error_3, '未知')}")
self.error_status_label.setText("故障: 有")
self.error_status_label.setToolTip("\n".join(errors))
self.error_status_label.setStyleSheet("color: red; font-weight: bold;")
else:
self.error_status_label.setText("故障: 无")
self.error_status_label.setToolTip("")
self.error_status_label.setStyleSheet("color: green; font-weight: bold;")
@Slot(int, str)
def handle_error_1(self, error_code, error_desc):
"""处理故障信息1"""
logging.info(f"[处理] 故障信息1: {error_desc}")
# 保存故障码
self.error_1 = error_code
self._update_error_status()
# 如果有故障,显示提示
if error_code > 0:
QMessageBox.warning(self, "设备故障", f"故障1: {error_desc}")
# error_1 属于上料故障,需要把上料寄存器置为 0
modbus = ModbusUtils()
client = modbus.get_client()
modbus.write_register_until_success(client, 2, 0)
modbus.close_client(client)
self.show_operation_status("上料", "input", error_desc)
@Slot(int, str)
def handle_error_2(self, error_code, error_desc):
"""处理故障信息2"""
logging.info(f"[处理] 故障信息2: {error_desc}")
# 保存故障码
self.error_2 = error_code
self._update_error_status()
# 如果有故障,显示提示
if error_code > 0:
QMessageBox.warning(self, "设备故障", f"故障2: {error_desc}")
# error_2 属于下料故障,需要把下料寄存器置为 0
modbus = ModbusUtils()
client = modbus.get_client()
modbus.write_register_until_success(client, 3, 0)
modbus.close_client(client)
self.show_operation_status("下料", "output", error_desc)
@Slot(int, str)
def handle_error_3(self, error_code, error_desc):
"""处理故障信息3"""
logging.info(f"[处理] 故障信息3: {error_desc}")
# 保存故障码
self.error_3 = error_code
self._update_error_status()
# 如果有故障,显示提示
if error_code > 0:
QMessageBox.warning(self, "设备故障", f"故障3: {error_desc}")
# error_3 属于全局故障,需要把上料和下料寄存器置为 0
modbus = ModbusUtils()
client = modbus.get_client()
modbus.write_register_until_success(client, 2, 0)
modbus.write_register_until_success(client, 3, 0)
modbus.close_client(client)
self.show_operation_status("上料", "input", error_desc)
self.show_operation_status("下料", "output", error_desc)
@Slot(int)
def handle_unloading_level(self, level):
"""处理下料层数信息"""
self.unloading_level_label.setText(f"下料层数:{level}")
@Slot(int)
def handle_unloading_position(self, position):
"""处理下料位置信息"""
self.unloading_position_label.setText(f"下料位置:{position}")
@Slot(int)
def handle_ng(self, ng):
"""处理NG信号, 删除当前在处理的数据(也就是第一条数据)"""
if ng == 1:
# 获取当前选中的行或第一个数据行,并删除
try:
order_id = self.process_table.item(2, 1).text().strip()
tray_id = self.tray_edit.currentText()
except Exception as e:
logging.error(f"处理NG信号时发生错误: {str(e)}")
order_id = ""
tray_id = ""
self.inspection_manager.delete_inspection_data(order_id, tray_id)
# 触发重新查询,更新数据
self.load_finished_inspection_data()
logging.info(f"已删除当前在处理的数据: order_id: {order_id}, tray_id: {tray_id}")
# 复原NG信号
modbus = ModbusUtils()
client = modbus.get_client()
modbus.write_register_until_success(client, 6, 0)
modbus.close_client(client)
def register_serial_callbacks(self):
"""注册串口数据回调函数"""
try:
# 注册米电阻数据回调
self.serial_manager.callbacks['mdz_data'] = self.on_mdz_data_received
# 注册线径数据回调
self.serial_manager.callbacks['xj_data'] = self.on_diameter_data_received
# 自动打开已配置的串口
self.serial_manager.auto_open_configured_ports()
logging.info("已注册串口数据回调函数")
except Exception as e:
logging.error(f"注册串口数据回调函数失败: {str(e)}")
def on_mdz_data_received(self, port_name, data):
"""米电阻数据接收回调函数
Args:
port_name: 串口名称
data: 接收到的数据
"""
try:
# 解析数据
data_str = data.decode('utf-8') if isinstance(data, bytes) else str(data)
logging.info(f"收到米电阻数据: {data_str} 来自 {port_name}")
# 提取米电阻值,格式为"米电阻数据: xxx"
if "米电阻数据:" in data_str:
value_str = data_str.split("米电阻数据:")[1].strip()
try:
# 转换为浮点数
mdz_value = float(value_str)
# 查找米电阻对应的检验项配置
mdz_config = None
enabled_configs = self.inspection_manager.get_enabled_configs()
for config in enabled_configs:
if config.get('name') == 'mdz' or config.get('display_name') == '米电阻':
mdz_config = config
break
if mdz_config:
# 找到对应的检验项,将数据写入对应的单元格
self.set_inspection_value('mdz', mdz_config, mdz_value)
else:
logging.warning("未找到米电阻对应的检验项配置")
except ValueError:
logging.warning(f"米电阻数据格式错误: {value_str}")
else:
logging.warning(f"收到的数据不包含米电阻数据标记: {data_str}")
except Exception as e:
logging.error(f"处理米电阻数据失败: {str(e)}")
def on_diameter_data_received(self, port_name, data):
"""线径数据接收回调函数
Args:
port_name: 串口名称
data: 接收到的数据
"""
try:
# 解析数据
data_str = data.decode('utf-8') if isinstance(data, bytes) else str(data)
logging.info(f"收到线径数据: {data_str} 来自 {port_name}")
# 提取线径值,格式为"线径数据: xxx"
if "线径数据:" in data_str:
value_str = data_str.split("线径数据:")[1].strip()
try:
# 转换为浮点数
xj_value = float(value_str)
# 查找线径对应的检验项配置
xj_config = None
enabled_configs = self.inspection_manager.get_enabled_configs()
for config in enabled_configs:
if config.get('name') == 'xj' or config.get('display_name') == '线径':
xj_config = config
break
if xj_config:
# 找到对应的检验项,将数据写入对应的单元格
self.set_inspection_value('xj', xj_config, xj_value)
else:
logging.warning("未找到线径对应的检验项配置")
except ValueError:
logging.warning(f"线径数据格式错误: {value_str}")
else:
logging.warning(f"收到的数据不包含线径数据标记: {data_str}")
except Exception as e:
logging.error(f"处理线径数据失败: {str(e)}")
def set_inspection_value(self, data_type, config, value):
"""设置检验项目值到表格中
Args:
data_type: 数据类型'mdz'表示米电阻'xj'表示线径
config: 检验项配置
value: 检验值
"""
try:
# 获取当前选中的行或第一个数据行
current_row = self.process_table.currentRow()
data_row = current_row if current_row >= 2 else 2 # 使用第一个数据行索引为2
# 确保行存在
if data_row >= self.process_table.rowCount():
logging.warning(f"选中的行 {data_row} 超出了表格范围")
# 可能需要添加新行
if self.process_table.rowCount() <= 2: # 只有表头行
order_id = self.order_edit.text().strip()
if order_id:
self.add_new_inspection_row(order_id)
data_row = 2 # 新添加的行
else:
logging.warning("无法添加新行,订单号为空")
return
else:
return
# 获取工程号
order_id_item = self.process_table.item(data_row, 1)
if not order_id_item:
logging.warning("无法获取工程号")
return
order_id = order_id_item.text().strip()
if not order_id:
logging.warning("工程号为空")
return
# 获取检验项的列索引
config_id = config.get('id')
config_position = config.get('position')
col_index = None
# 获取启用的检验配置
enabled_configs = self.inspection_manager.get_enabled_configs()
# 根据检验项配置查找对应的列索引
for i, cfg in enumerate(enabled_configs):
if cfg.get('id') == config_id:
col_index = 2 + i # 检验列从第3列开始
break
if col_index is None:
logging.warning(f"未找到{data_type}对应的列索引")
return
# 暂时断开信号连接避免触发cellChanged信号
try:
self.process_table.cellChanged.disconnect(self.handle_inspection_cell_changed)
except:
pass
# 格式化值并设置单元格
formatted_value = str(value)
if config.get('data_type') == 'number':
# 格式化数字保留2位小数
formatted_value = f"{value:.2f}"
# 设置单元格值
item = QTableWidgetItem(formatted_value)
item.setTextAlignment(Qt.AlignCenter)
item.setData(Qt.UserRole, config_id) # 保存配置ID用于识别检验项
self.process_table.setItem(data_row, col_index, item)
# 验证数据是否在有效范围内
status = "pass"
if config.get('data_type') == 'number':
min_value = config.get('min_value')
max_value = config.get('max_value')
if (min_value is not None and value < min_value) or (max_value is not None and value > max_value):
status = "fail"
item.setBackground(QBrush(QColor("#ffcdd2"))) # 浅红色
else:
item.setBackground(QBrush(QColor("#c8e6c9"))) # 浅绿色
# 保存到数据库
tray_id = self.tray_edit.currentText()
self.save_inspection_data(order_id, tray_id, config_position, config_id, formatted_value, status)
# 重新连接信号
self.process_table.cellChanged.connect(self.handle_inspection_cell_changed)
logging.info(f"已将{data_type}数据 {formatted_value} 写入行 {data_row}, 列 {col_index}")
except Exception as e:
logging.error(f"设置检验项值失败: {str(e)}")
# 确保重新连接信号
try:
self.process_table.cellChanged.connect(self.handle_inspection_cell_changed)
except:
pass