feat: 添加串口失败跟踪和冷却机制，优化串口重试逻辑

config/app_config.json

@@ -94,10 +94,11 @@
             "data_bits": 8,
             "parity": "N",
             "port": "9600",
-            "ser": "COM2",
+            "ser": "",
             "stable_threshold": 10,
             "stop_bits": 1,
-            "timeout": 1
+            "timeout": 1,
+            "comment": "称重通过寄存器D11获取，无需串口"
         },
         "xj": {
             "bit": 10,

utils/serial_manager.py

@@ -51,6 +51,12 @@ class SerialManager:
         # 稳定性时间跟踪
         self.stability_start_time = 0  # 开始检测稳定性的时间
         
+        # 串口失败跟踪
+        self.port_failure_count: Dict[str, int] = {}  # 记录每个串口的连续失败次数
+        self.port_last_failure_time: Dict[str, float] = {}  # 记录每个串口的最后失败时间
+        self.max_failures = 5  # 最大连续失败次数
+        self.failure_cooldown = 300  # 失败冷却时间（秒），5分钟
+        
         # 数据存储
         self.data = {
             'mdz': 0,
@@ -996,20 +1002,26 @@ class SerialManager:
             port_name = self.cz_config['ser']
             baud_rate = self.cz_config.get('port', 9600)
             
-            if not self.is_port_open(port_name):
+            # 检查串口是否在冷却期内
+            if self._should_skip_port_attempt(port_name):
+                logging.info(f"称重串口 {port_name} 在冷却期内，跳过重试（失败{self.port_failure_count.get(port_name, 0)}次）")
+            elif not self.is_port_open(port_name):
                 try:
                     if self.open_port(port_name, 'cz', baud_rate):
                         logging.info(f"自动打开称重串口 {port_name} 成功")
+                        self._reset_port_failure(port_name)  # 成功后重置失败计数
                     else:
                         logging.error(f"自动打开称重串口 {port_name} 失败")
+                        self._record_port_failure(port_name)
                         success = False
                 except Exception as e:
                     logging.error(f"自动打开称重串口 {port_name} 时发生异常: {e}")
+                    self._record_port_failure(port_name)
                     success = False
             else:
                 logging.info(f"称重串口 {port_name} 已经打开，无需重新打开")
         else:
-            logging.warning("称重串口未配置或设置为不使用，跳过自动打开")
+            logging.info("称重串口未配置或设置为不使用，跳过自动打开")
             
         # 尝试打开线径串口
         if self.xj_config and 'ser' in self.xj_config and self.xj_config['ser'] and self.xj_config['ser'].strip():
@@ -1325,4 +1337,46 @@ class SerialManager:
             logging.error(f"线程监控主循环异常: {e}")
             # 尝试重新启动监控
             time.sleep(10)
-            self._start_thread_monitor() 
+            self._start_thread_monitor()
+    
+    def _should_skip_port_attempt(self, port_name: str) -> bool:
+        """检查是否应该跳过串口重试（基于失败次数和冷却时间）"""
+        current_time = time.time()
+        
+        # 如果没有失败记录，允许尝试
+        if port_name not in self.port_failure_count:
+            return False
+        
+        failure_count = self.port_failure_count[port_name]
+        last_failure_time = self.port_last_failure_time.get(port_name, 0)
+        
+        # 如果失败次数超过最大值且在冷却期内，跳过
+        if failure_count >= self.max_failures:
+            time_since_failure = current_time - last_failure_time
+            if time_since_failure < self.failure_cooldown:
+                return True
+            else:
+                # 冷却期结束，重置失败计数给一次机会
+                logging.info(f"串口 {port_name} 冷却期结束，重置失败计数")
+                self._reset_port_failure(port_name)
+                return False
+        
+        return False
+    
+    def _record_port_failure(self, port_name: str):
+        """记录串口打开失败"""
+        current_time = time.time()
+        self.port_failure_count[port_name] = self.port_failure_count.get(port_name, 0) + 1
+        self.port_last_failure_time[port_name] = current_time
+        
+        failure_count = self.port_failure_count[port_name]
+        if failure_count >= self.max_failures:
+            cooldown_minutes = self.failure_cooldown // 60
+            logging.warning(f"串口 {port_name} 连续失败{failure_count}次，将在{cooldown_minutes}分钟内暂停重试")
+    
+    def _reset_port_failure(self, port_name: str):
+        """重置串口失败计数"""
+        if port_name in self.port_failure_count:
+            del self.port_failure_count[port_name]
+        if port_name in self.port_last_failure_time:
+            del self.port_last_failure_time[port_name]