from pymodbus.py

@@ -5,10 +5,9 @@ client.connect()
 # client.write_registers(address=11, values=[110])
 # client.write_registers(address=6, values=[1])
 # client.write_registers(address=5, values=[16])
-# client.write_registers(address=13, values=[1])
+client.write_registers(address=13, values=[1])
-client.write_registers(address=24, values=[1])
 
 
-result = client.read_holding_registers(address=24, count=1)
+result = client.read_holding_registers(address=13, count=1)
 print(result.registers[0],"123===")
 client.close()

utils/register_handlers.py

@@ -154,16 +154,9 @@ class Error1Handler(RegisterHandler):
     def __init__(self, callback=None):
         super().__init__()
         self.callback = callback
-        self.error_map = {
-            0: "无报警",
-            1: "人工启动机器人后自复位",
-            2: "码垛真空压异常/报警  机器人暂停",
-            3: "拆垛真空压异常/报警  机器人暂停",
-            4: "机器人未收到CCD数据/机器人视觉通讯异常/报警  机器人暂停"
-        }
     
     def handle_change(self, value):
-        error_desc = self.error_map.get(value, f"未知故障类型1-{value}")
+        error_desc = "正常" if value == 0 else f"故障类型1-{value}"
         logging.info(f"故障信息1: {error_desc}")
         
         # 如果有回调函数，则调用
@@ -172,15 +165,11 @@ class Error1Handler(RegisterHandler):
 
 
 class Error2Handler(RegisterHandler):
-    """寄存器D23处理器，处理滚动线报警"""
+    """寄存器D23处理器，处理故障信息2"""
     def __init__(self, callback=None):
         super().__init__()
         self.callback = callback
-        self.error_map = {
+    
-            0: "无报警",
-            1: "急停报警",
-            2: "贴标故障"
-        }
     def handle_change(self, value):
         error_desc = "正常" if value == 0 else f"故障类型2-{value}"
         logging.info(f"故障信息2: {error_desc}")
@@ -191,19 +180,14 @@ class Error2Handler(RegisterHandler):
 
 
 class Error3Handler(RegisterHandler):
-    """寄存器D24处理器，处理拆码垛报警"""
+    """寄存器D24处理器，处理故障信息3"""
     def __init__(self, callback=None):
         super().__init__()
         self.callback = callback
-        self.error_map = {
-            0: "无报警",
-            1: "拆垛层数判断有误重新选择层数",
-            2: "码垛层数判断有误重新选择层数"
-        }
     
     def handle_change(self, value):
-        error_desc = self.error_map.get(value, f"拆码垛报警-{value}")
+        error_desc = "正常" if value == 0 else f"故障类型3-{value}"
-        logging.info(f"拆码垛报警: {error_desc}")
+        logging.info(f"故障信息3: {error_desc}")
         
         # 如果有回调函数，则调用
         if self.callback:

widgets/main_window.py

@@ -1398,12 +1398,12 @@ class MainWindow(MainWindowUI):
         
         # 创建新的状态标签
         status_label = QLabel(f"{status}: {pallet_type}", container)
-        status_label.setFont(self.second_title_font)
+        status_label.setFont(self.normal_font)
         status_label.setStyleSheet("color: red; background-color: transparent;")
         status_label.setAlignment(Qt.AlignRight | Qt.AlignTop)
         
         # 使用绝对定位，放置在右上角
-        status_label.setGeometry(container.width() - 250, 5, 240, 30)
+        status_label.setGeometry(container.width() - 200, 5, 190, 30)
         
         # 确保标签始终保持在顶层显示
         status_label.raise_()
@@ -1428,7 +1428,7 @@ class MainWindow(MainWindowUI):
             label: 状态标签
         """
         # 更新标签位置，保持在右上角
-        label.setGeometry(container.width() - 250, 5, 240, 30)
+        label.setGeometry(container.width() - 200, 5, 190, 30)
         
         # 调用原始的resizeEvent（如果有的话）
         original_resize = getattr(container, "_original_resize_event", None)
@@ -1749,69 +1749,61 @@ class MainWindow(MainWindowUI):
     
     @Slot(int, str)
     def handle_error_1(self, error_code, error_desc):
-        """机器人视觉报警"""
+        """处理故障信息1"""
-        logging.info(f"[处理] 机器人视觉报警: {error_desc}")
+        logging.info(f"[处理] 故障信息1: {error_desc}")
-        from utils.register_handlers import Error1Handler
-        error_handler = Error1Handler()
-        detailed_desc = error_handler.error_map.get(error_code, f"机器人视觉报警-{error_code}")
-
         # 保存故障码
         self.error_1 = error_code
         self._update_error_status()
         
         # 如果有故障，显示提示
-        if error_code in (2, 3):
+        if error_code > 0:
-            QMessageBox.warning(self, "机器人视觉报警", f"机器人视觉报警: {detailed_desc}")
+            QMessageBox.warning(self, "设备故障", f"故障1: {error_desc}")
             # error_1 属于上料故障，需要把上料寄存器置为 0
             modbus = ModbusUtils()
             client = modbus.get_client()
             modbus.write_register_until_success(client, 2, 0)
-            modbus.write_register_until_success(client, 3, 0)
             modbus.close_client(client)
-            self.show_operation_status("异常", "", detailed_desc)
+            self.show_operation_status("上料", "input", error_desc)
             
     
     @Slot(int, str)
     def handle_error_2(self, error_code, error_desc):
-        """滚筒线报警"""
+        """处理故障信息2"""
-        logging.info(f"[处理] 滚筒线报警: {error_desc}")
+        logging.info(f"[处理] 故障信息2: {error_desc}")
-        from utils.register_handlers import Error2Handler
-        error_handler = Error2Handler()
-        detailed_desc = error_handler.error_map.get(error_code, f"滚筒线报警-{error_code}")
         # 保存故障码
         self.error_2 = error_code
         self._update_error_status()
         
         # 如果有故障，显示提示
         if error_code > 0:
+            QMessageBox.warning(self, "设备故障", f"故障2: {error_desc}")
             # error_2 属于下料故障，需要把下料寄存器置为 0
             modbus = ModbusUtils()
             client = modbus.get_client()
             modbus.write_register_until_success(client, 3, 0)
             modbus.close_client(client)
-            self.show_operation_status("异常", "", detailed_desc)
+            self.show_operation_status("下料", "output", error_desc)
+    
     @Slot(int, str)
     def handle_error_3(self, error_code, error_desc):
-        """拆码垛报警"""
+        """处理故障信息3"""
-        logging.info(f"[处理] 拆码垛报警: {error_desc}")
+        logging.info(f"[处理] 故障信息3: {error_desc}")
-        from utils.register_handlers import Error3Handler
-        error_handler = Error3Handler()
-        detailed_desc = error_handler.error_map.get(error_code, f"拆码垛报警-{error_code}")
         # 保存故障码
         self.error_3 = error_code
         self._update_error_status()
-        modbus = ModbusUtils()
+        
-        client = modbus.get_client()
         # 如果有故障，显示提示
-        if error_code == 1:
+        if error_code > 0:
-            QMessageBox.warning(self, "异常", f"异常: {detailed_desc}")
+            QMessageBox.warning(self, "设备故障", f"故障3: {error_desc}")
+            # error_3 属于全局故障，需要把上料和下料寄存器置为 0
+            modbus = ModbusUtils()
+            client = modbus.get_client()
             modbus.write_register_until_success(client, 2, 0)
-            modbus.close_client(client)
-            self.show_operation_status("异常", "", detailed_desc)
-        elif error_code == 2:
-            QMessageBox.warning(self, "异常", f"异常: {detailed_desc}")
             modbus.write_register_until_success(client, 3, 0)
-            modbus.close_client(client)        
+            modbus.close_client(client)
+            self.show_operation_status("上料", "input", error_desc)
+            self.show_operation_status("下料", "output", error_desc)
+
     @Slot(int)
     def handle_unloading_level(self, level):
         """处理下料层数信息"""
@@ -1824,9 +1816,8 @@ class MainWindow(MainWindowUI):
 
     @Slot(int)
     def handle_ng(self, ng):
-        """处理NG信号, 将当前处理的数据添加到包装记录中，毛重和净重设为0"""
+        """处理NG信号, 删除当前在处理的数据（也就是第一条数据）"""
         if ng == 1:
-            """
             # 获取当前选中的行或第一个数据行，并删除
             try:
                 order_id = self.process_table.item(2, 1).text().strip()
@@ -1840,87 +1831,11 @@ class MainWindow(MainWindowUI):
             # 触发重新查询，更新数据
             self.load_finished_inspection_data()
             logging.info(f"已删除当前在处理的数据: order_id: {order_id}, tray_id: {tray_id}")
-            """
+            # 复原NG信号
-            try:
+            modbus = ModbusUtils()
-                # 获取最后一条数据行
+            client = modbus.get_client()
-                total_rows = self.process_table.rowCount()
+            modbus.write_register_until_success(client, 6, 0)
-                if total_rows <= 2:  # 只有表头行，没有数据行
+            modbus.close_client(client)
-                    logging.warning("没有可用的数据行来处理NG信号")
-                    return
-                
-                # 使用最后一条数据行
-                data_row = total_rows - 1
-                
-                # 获取工程号
-                order_id_item = self.process_table.item(data_row, 1)
-                if not order_id_item:
-                    logging.warning("无法获取工程号")
-                    return
-                
-                order_id = order_id_item.text().strip()
-                if not order_id:
-                    logging.warning("工程号为空")
-                    return
-                
-                # 获取托盘号
-                tray_id = self.tray_edit.currentText()
-                
-                # 获取启用的检验配置
-                enabled_configs = self.inspection_manager.get_enabled_configs()
-                
-                # 计算贴标列索引
-                label_col = 2 + len(enabled_configs)
-                
-                # 获取贴标值
-                label_item = self.process_table.item(data_row, label_col)
-                label_value = label_item.text() if label_item else ""
-                
-                # 如果贴标值为空，生成一个新的贴标值
-                if not label_value:
-                    # 初始化托盘号对应的序号
-                    if tray_id not in self.init_seq:
-                        self.init_seq[tray_id] = 1
-                    
-                    # 生成贴标号（托盘号+序号）
-                    label_value = f"{tray_id}-{self.init_seq[tray_id]}-NG"
-                    self.init_seq[tray_id] += 1
-                    
-                    # 保存贴标数据到数据库
-                    self.save_inspection_data(order_id, tray_id, 11, 11, label_value, "pass")
-                else:
-                    # 如果贴标值已存在但不包含NG标记，添加NG标记
-                    if "NG" not in label_value:
-                        label_value = f"{label_value}-NG"
-                        # 更新贴标数据
-                        self.save_inspection_data(order_id, tray_id, 11, 11, label_value, "pass")
-                
-                # 设置毛重和净重为0
-                self.save_inspection_data(order_id, tray_id, 12, 12, "0", "pass")
-                self.save_inspection_data(order_id, tray_id, 13, 13, "0", "pass")
-                
-                # 获取当前时间作为完成时间
-                finish_time = datetime.now()
-                
-                # 将数据写入到数据库表 inspection_pack_data
-                from dao.inspection_dao import InspectionDAO
-                inspection_dao = InspectionDAO()
-                inspection_dao.save_package_record(order_id, tray_id, label_value, "0", "0", finish_time)
-                
-                # 删除当前处理的行
-                self.process_table.removeRow(data_row)
-                
-                # 回显数据
-                self.show_pack_item()
-                
-                logging.info(f"NG信号处理完成: 工程号={order_id}, 托盘号={tray_id}, 贴标值={label_value}")
-            except Exception as e:
-                logging.error(f"处理NG信号时发生错误: {str(e)}")
-            finally:
-                # 复原NG信号
-                modbus = ModbusUtils()
-                client = modbus.get_client()
-                modbus.write_register_until_success(client, 6, 0)
-                modbus.close_client(client)
 
     def register_serial_callbacks(self):
         """注册串口数据回调函数"""